Coated abrasives

Material

Recommended Abrasive

Examples

Aluminum

Alumina Zirconia used for rough grinding.

Aluminum Oxide is for general purpose grinding and finishing

Silicon Carbide is sometimes used in abrasive machining, coil grinding, roll grinding and wide belt deburring.

CS811/CS411y, CS416

CS712, CS412, CS308; CS413 or CS311 if soft aluminum

Brass

Alumina Zirconia used for rough grinding.

Silicon Carbide or Aluminum Oxide materials work about equally in most applications, with AO being slightly more popular.

CS416y oc

CS311 or CS333

Bronze

Alumina Zirconia used for rough grinding

Aluminum Oxide or Silicon Carbide is used for intermediate or finishing applications.

CS416 y oc

CS311 or CS333

Cast Iron

For most types of cast iron, use Alumina Zirconia for rough grinding

Aluminum Oxide for intermediate grinding and finishing

For Chilled Cast Iron or Grey Iron, which are glass-hard, Silicon Carbide is used

CS811, CS411 x or y

CS308, CS310

CS320, CS333

Ceramic

Silicon Cabide. Normally ground wet.

CS321, CS320

Chrome

Alumina Zirconia or Aluminum Oxide

CS811, CS411 x or y

CS308, CS310

Copper

Aluminum Oxide and Alumina Zirconia are most commonly used.

Silicon Carbide is sometimes used for finishing or polishing

CS311

CS416 y oc

CS333

Ferrous Metals

Generally, Aluminum Oxide and Alumina Zirconia is used.

CS412, CS308

CS811, CS411x or y

Fiberglass

Silicon Carbide or Aluminum Oxide for intermediate sanding and finish sanding.

Alumina Zirconia for open coat

Silicon Carbide for grinding

PS11, PS29, PS33

PS36

CS333

Glass

Usually Silicon Carbide for any application.

Occasionally Alumina Zirconia is used for flat stock or mirror stock.

Glass is usually ground wet to reduce burning, dust and breakage. Cork is used for wet polishing. Klingspor does not presently offer any cork materials.

CS333, CS321 or CS320

Granite

Silicon Carbide is almost exclusively recommended. It is usually ground wet to reduce dust and eliminate burning.

CS321 or CS320

Hastelloy

Alumina Zirconia or Aluminum Oxide are best. Silicon Carbide may be used under special circumstances.

CS811, CS411 x or y

CS412, CS308

Inconel

Aluminum Oxide is most commonly used.

Alumina Zirconia is used for rough grinding. Silicon Carbide is sometimes used under special circumstances.

CS412, CS308

CS811, CS411 x or y

Leather

Aluminum Oxide is most commonly used.

Alumina Zirconia is popular with shoe manufacturers. Open coat material is also very common

CS308, CS310

CS411 x

CS411 x, CS416 y open coat or CS311 yx

Monel

Alumina Zirconia for rough grinding and sometimes intermediate grinding

Aluminum Oxide for finish sanding and polishing.

Sometimes, Silicon Carbide is used for polishing due to obtaining a more consistent scratch pattern.

CS811, CS411 x or y

CS308

CS333

Nickel

Aluminum Oxide for all.

Alumina Zirconia sometimes used for rough grinding.

CS412, CS308

CS811, CS411 x or y

Non-ferrous metals

Open coat Alumina Zirconia for rough grinding.

Aluminum Oxide and Silicon Carbide are for intermediate and finish sanding.

CS416 y oc CS409

CS311

CS333

Paint

Silicon Carbide usually recommended

Alumina Zirconia is used for rough stripping.

PL35, PS11

PS36, CS416 y oc

Pewter

Alumina Zirconia for rough grinding.

Aluminum Oxide or Silicon Carbide is for intermediate and finish sanding.

CS416 y oc

CS311, CS413

CS333

Plastic

Silicon Carbide is recommended almost exclusively.

Alumina Zirconia is sometimes used in rougher applications. Usually run wet, especially when dealing with thermoplastics.

CS321, PS11

CS416 y oc

Polyester

Klingspor PS24 is an excellent choice for stroke sanding or wide belt sanding for sanding between coats.

PS24

Rubber

Almost always ground with Silicon Carbide. Soft rubber or polyurethane is usually ground wet.

Most other types are usually ground dry.

CS321/CS320

CS333

Solder

Alumina Zirconia or Aluminum Oxide

CS811, CS411 x, CS411 y / CS412

Steel (carbon)

Alumina Zirconia or Aluminum Oxide

CS811, CS411 x or y

CS412, CS308

Stainless Steel

Alumina Zirconia or Aluminum Oxide.

Silicon Carbide is sometimes used for final finishing because a more consistent scratch pattern is achieved.

CS811, CS411 x or y

CS412, CS308

CS333

Stellite

Alumina Zirconia or ALuminum Oxide

CS811, CS411 x or y

CS412

Stone

Silicon Carbide is ground wet to reduce heat and dust.

CS321 / CS320 / PS11

Titanium

Silicon Carbide for intermediate and finish type sanding.

Alumina Zirconia is for rough grinding.

Aluminum Oxide may react chemically with titanium which possesses a high degree of heat sensitivity.

CS333

CS409, CS811, CS411 x or y

Waspalloy

Alumina Zirconia or Aluminum Oxide

CS811, CS411 x or y

CS412, CS308

Zinc

Use Silicon Carbide for most basic zinc, such as sheets.

On zinc die casting, Alumina Zirconia or Aluminum Oxide are sometimes used.

CS333

CS811, CS411x or y

CS412, CS308

Notes

  1. Brass is an alloy of zinc and copper.
  2. Bronze is an alloy of copper and tin, sometimes other metals are included.
  3. Ferrous metal is any metal with iron as a primary ingredient. Examples of ferrous metals include iron, tool steel, stainless steel and high nickel or cobalt alloy steels.
  4. Hastelloy is a high temperature, nickel-based alloy metal.
  5. Inconel is a high temperature nickel and chromium alloy metal.
  6. Monel is a copper-nickel alloy with a small amount of iron and cobalt. It is non-corrosive and used to make chemical equipment and food processing equipment etc.
  7. Non-ferrous metals are usually somewhat "gummy" and belt speed may need to be slowed or a lubricant may need to be used. Examples of non-ferrous metals include aluminum, zinc, brass, bronze, copper, magnesium, titanium and zirconium.
  8. Pewter is an alloy of tin, copper, and lead. It is a non-ferrous metal.
  9. There are 2 types of plastic:
    1. Thermosetting plastics do not soften with heat, such as epoxys, phenolics, polyesters, polycarbonates, melamine, "CORAIN" by Dupont and similar countertop materials like Nevamar, Fountainhead, Avonite, Formica 2000X.
    2. Thermoplastics do soften with heat. Examples include Acrylics, Nylons, urethanes and Delrin.
  10. Polyester is used in the furniture industrry to achieve a "wet look" or a highly polished finish.
  11. Stellite is a high temperature non-ferrous alloy containing cobalt, tungsten and chromium; used mostly in cutting tools for machining metal.
  12. Waspaloy is a high temperature metal alloy.

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